Nodal Dynamics

In production

Know before it breaks.

A live digital twin of a plant's equipment: it connects to the machines, watches how they behave, warns before a failure and turns the warning into a work order and a spare part ordered in time.

Status
Live at nodaldynamics.pro, pilots open
Connectivity
OPC UA · Modbus · MQTT/Sparkplug B · SNMP · BACnet · EtherNet/IP
Integrations
1C · SAP PM · IBM Maximo · PI / SQL historians
Deployment
On-premise, air-gapped or cloud · RU / EN / FR / DE

Overview

In most plants a breakdown is still discovered the moment it happens. A pump that loses a bearing stops a line, the part turns out to be weeks away, and what should have been a two-hour job becomes a stoppage measured in days. The signal was usually there long before — vibration creeping up, a motor drawing more current, a bearing running warmer each week — but it lived in a controller nobody was watching, or in the head of a mechanic who has since retired.

Nodal Dynamics builds a live model of the equipment from the data the plant already produces. It reads PLCs, drives and SCADA over open industrial protocols — OPC UA, Modbus, MQTT and Sparkplug B, SNMP, BACnet, EtherNet/IP — and imports years of history from PI, InfluxDB and SQL historians, adding sensors only where data is missing. Every machine, line and site gets a live status in 3D and on a plant map; a line is red if any one of its machines is.

From there it works forward. Trends in vibration, temperature and current are projected to estimate when a threshold will be crossed, and with what confidence. A warning becomes a work order with a checklist on a technician's phone; the part is recommended for ordering before the failure, allowing for the supplier's lead time, with a purchase draft for 1C or SAP PM. A root-cause agent explains why an alarm fired by walking the graph of what feeds what — and when the job is closed, the technician's verdict is recorded against the diagnosis, so the plant learns which predictions were right.

It is built for small and mid-sized manufacturers with rotating and thermal equipment — pumps, compressors, motors, conveyors, furnaces — where one stopped machine stops a line. It runs on the plant's own server, including fully isolated networks, or in the cloud; and every number it shows can be traced back to the readings it came from. Nodal Dynamics stands on Symbiosis Core, so its audit trail and evidence signing are the same contracts the rest of the portfolio uses.

How it runs

01Connect
PLCs, drives, SCADA and historians over open protocols
02Model
Live status of every machine, line and site
03Forecast
When a threshold will be crossed, and how sure
04Act
Work order, on-call alert, part ordered in time
05Learn
Verdict on the diagnosis recorded when the job closes

Capabilities

Live equipment model

Site → line → machine hierarchy with live status, a 3D view built from CAD (STEP/IGES) and a plant map showing exactly where a problem is.

Failure forecasting

Vibration, temperature and current trends projected forward to the date a threshold will be crossed, with a confidence band — plus statistical process control rules for sudden shifts.

Warning to work order

Alerts become work orders with checklists, routed through escalation chains and on-call schedules to native iOS and Android apps that work offline on the shop floor.

Parts before the failure

A maintenance calendar matches each predicted failure to a line-down window and the supplier who can deliver in time, and drafts the order for 1C.

Root cause with a verdict

An agent traces an alarm through the graph of connected equipment; the technician confirms or rules out each hypothesis on site, and the outcome is sealed into the record.

Numbers management can trust

OEE by line and shift, downtime prevented, energy and maintenance cost — every figure shown with its formula and its inputs, and a weekly report in four languages.